PI-2019-003-E 
Inspection system for most quality demanding markets and customers

One of the reasons our customers use our products is export to Japan and similar markets

Visual inspection system for quality inspection of flow-wrap packaged spaghetti products on horizontal lines. 
Best in the market inspection system to comply with the highest quality standards.

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General description

PI-2019-003-E is a packaging quality inspection system for flow-wrap packaging on horizontal production lines inspecting products fully against all common defects. The system is based on machine vision and artificial intelligence.

Visual inspection system for spaghetti packaging lines

PI-2019-003-E is a packaging quality inspection system for flow-wrap packaging on horizontal production lines inspecting products fully against all common defects.The system is based on machine vision and artificial intelligence.

Inspection for business success in most demanding markets and customers

Some of the defects shown below might be completely Ok for most of the markets.
Meanwhile, all defects below are considered a non-compliance in the Japanese market and may lead to hefty fines if such products are sent to the customer.
Our solution helps to avoid that

Our system inspects against all error and defects below

Our system finds holes, contamination and excessive wrinkles of seals/seams

Feature Subtitle

Our system can handle can inspect transparent and non-transparent materials

We handle transparent, non-transparent, reflective and non-reflective materials

Our system inspects fin seal in full length.

Our system inspects packages in full length. Therefore, our system inspects fin seal and can find any incosistency with fin seal position, side and quality

Sometimes package is closed to wrong side

We inspect package in full length, so wrong side closed packages will be rejected

Power of artificial intelligence

Our AI engines are trained to distinguish between pattern and defect. We can sense defects also on patterned design

Print art should be exactly at the place

Misposition of print art might give wrong impression about the quality of the product. Our system identifies and rejects such packages if requested to

Label should printed fully

Labels shall be printed fully and in right quality

The solution to be successful in most demanding markets

Our customers aim to be able to supply to most demanding markets while keeping production and product setup costs low

Our system solves several real-life challenges:

  •  limited space and the possibility to fit into existing line;

  •  inspection of all features of the package at one place;

  • high throughput of the production;

  • fast setup of change of the product in production

PI-2019-003-E - Product features

PI-2019-003-E is packaging quality inspection system for flow-wrap packaging on horizontal production lines inspecting product fully against all common defects

Dimensions

Our system is the most compact system on the market:​

  • Length (along production line):

    • 70 mm (space between lines)​

    • 200 mm (frame length)

  • Width: (traversal to production line):

    • Custom: 800-1200 m

  • Height: 300 mm above current production line  

Properties inspected

Our equipment inspects all critical parts and properties of the package:

  • Seaming/seal

  • Artwork

  • Print

  • Best before, serial number

  • Barcode

  • Size

  • Form

Types of non-compliances detected

Our inspection system inspects the package for every potential defect: 

  • Seal contamination

  • Seal defects, grime on a seal

  • Fin seal defects

  • Shift of design

  • Wrong print of best before

  • Low-quality print, missing letters of a serial number

  • Missing barcode

  • Size difference

  • The angle of a package on the line

  • Fin-seal for contamination, wrong side and other defects

Types of packages

Our artificial intelligence engines trained to inspect seals/seams on a wide range of type and colour of packages:

  • Transparent

  • Coloured

  • Partly coloured or printed

Process

The inspection takes place at the end of the production line on the finished product.
The result triggers the ejection mechanism via OPC UA protocol or triggers the blow-off mechanism by opening connected air nozzle after inspection.

Technology

We inspect all most important parts of the package

Adaptive technology

We use artificial intelligence to be able to adapt to most demanding prints on the package

Address:

Reg.Id:

VAT Id:

Bank:

Account No:

Zippy Vision SIA

5 Antonijas street

Riga, LV-1010

Latvia

email:

phone:

LV40203079694

LV40203079694

Swedbank Latvia

LV46HABA0551043734840

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